Case Studies

Examples of real improvements achieved using engineering deliverables, simulation, and data-driven analysis.

Selected projects

Stability improvement via control tuning

A grinding/thickening circuit experienced chronic level instability. A dynamic model allowed safe tuning and testing of new strategies, improving runtime stability by 18%.

Debottlenecking through simulation

Simulation scenarios identified a hidden density constraint in a flotation feed circuit. A low-cost piping modification increased throughput by 6–9%.

Commissioning preparation

Start-up and upset scenarios were pre-tested using a validated dynamic model, reducing commissioning deviations and shortening ramp-up time.

Design criteria for expansion project

Complete mass/energy balance, equipment sizing, and process criteria enabled procurement and layout design.

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